Sword Making

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There are four basic parts to a sword. The pommel is the nice, usually intricate knob on the end of a sword’s handle. The handle of the sword is called a hilt. The bar that protects your hand as well as making it easier to deflect and attack is the (Hilt) Guard. The blade is the ever famous business end of the sword. The blade itself consists of seven more parts. The tip, or the part capable of puncturing armor and the like, is much like a pinpoint, only oblong. The edge is the sharp part just like on a knife. The back is the opposite side of the edge, given the sword is not double edged in which case there is no back. This allowed for attack damage to work like a tennis swing, slice on the fore stroke and on the backstroke. The fuller or blood grooves. This was to cut down on metal and allow for the same or greater strength by creating more surface area. It was not meant to allow air to switch with the blood and allow the weapon to be removed more easily. The blood just happens to run down the fuller once the blade is removed. The flat is the side of the blade on which the fuller is located, it is not even supposed to be used for combat though an opponent could be incapacitated by a blow by the flat of a blade. The shoulder or place where the blade has material removed to fit into the hilt. The tang is the last piece of the blade. It is the actual part extruded from the end of the blade that extends through the hilt. There is one optional piece. The ricasso was designed so that a heavier weapon could be held by two hands even if it had a shorter hilt. This is the flat unsharpened portion just before the hilt found on some swords.


The newest method of sword making is by taking stock and removing material similar to that f our CNC projects, then grinding and buffing the rest of the way. Or they can be formed the old-fashioned way. Heat up some coal and get a bucket of water and a bucket of oil. The blade smith then takes his metal and inserts it into the flame until it glows orange. Then they will use one of his many tools (I would need to make a separate report on just those) to shape the metal. The first step is usually grabbing the metal with his rather large tongs and placing and holding the metal to his anvil then pounding on it with his sledge or hammer jack (a single-handed sledge). This is done until he gets the general shape he wants. Then he resorts to his throng of smaller tools, usually using everything from a ball hammer to a cross hammer. These smaller tools are used to shape the metal more specifically. They are used to edge the sword, curve the sword, or merely fold and shape the sword as the design calls for. By pounding more on one side of the blade it is possible to curve the blade slightly without having to use a bender. The whole time this is going on he will have to reheat the sword and keep the metal soft enough to work with. He will also have to anneal the sword as he goes on. This involves heating the sword to a glow and letting it cool by air. This makes the blade stronger because as the smith works the metal it shuffles the molecules of the weapon all over the place making the grain flow in all different directions. This process let the metal cool naturally allowing for decreased stress on the metal and therefore allowing the molecules to slide back into to place. These are the basics of forming the sword.


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